Factory hall with a press line and a grey control cabinet on a column, its door open to the terminal rails

MFG · ManufacturingImages generated

Method note · Range Lab

Level 3.5 is where most segmentation projects quietly fail.

Range · 2026-09-231 min readAll industries

The industrial DMZ, Level 3.5 in the Purdue model, exists to be the one deliberate crossing point between the office network (Level 4/5) and the plant floor (Level 0–3). It only works if it’s the only crossing point.

Wide view of a plastics plant with rows of moulding machines and overhead material lines
PLP · 07 / 09 · wideImages generated

In practice, most plants have more conduits crossing that boundary than anyone on site can name from memory: a historian replicating data upward, a vendor’s remote-access box, a reporting agent someone installed years ago and forgot about. Segmentation work fails less often on the firewall rules and more often on simply not knowing every path across the line.

Which is why asset discovery comes before architecture, not after it. You can’t defend a boundary you haven’t fully mapped.

Sources · Rockwell/Cisco Converged Plantwide Ethernet (CPwE) design guide, enet-td009; ISA/IEC 62443-3-2.