Factory hall with a press line and a grey control cabinet on a column, its door open to the terminal rails

MFG · ManufacturingImages generated

Method note · Range Lab

Your air gap was real at commissioning.

Range · 2026-09-231 min readAll industries

One of the most common things plant teams say is “we’re air-gapped,” meaning the plant network isn’t connected to anything outside it. It’s almost never fully true, and it’s rarely anyone’s fault.

Wide view of a manufacturing floor with conveyors, robot cells and overhead cable trays
MFG · 09 / 09 · wideImages generated

The air gap was real when the plant was built. Since then, connections get added for good operational reasons: a data feed to a management report, a vendor’s remote service link, an engineer’s laptop plugged in during a fault. Nobody does anything wrong; it just accumulates, one reasonable exception at a time, until the thing that was designed to be isolated no longer is.

Our first job on any engagement is simply to check, passively, without assuming the answer either way. If a plant genuinely is air-gapped, that’s a real and useful finding: we say so in writing, and it changes what work makes sense next.

Sources · ISA/IEC 62443-3-2 (zones and conduits); NIST SP 800-82 Rev. 3, section 5 (network architecture).